July 30, 2008 Archives

Wed Jul 30 10:52:18 MST 2008

Fast Forward

A lot has happened at the observatory since the construction phase was completed in July of 2002. It's all been a matter of incremental improvement, though, rather than any giant leaps for mankind.

Right about the exact same time as the construction was finishing up, the observatory's major telescope, an Astro-Optik Hypergraph, was delivered. This telescope, which is a Ritchey-Chretien design, rides on an Astro-Physics 1200GTO mount.

A couple of years later, a Paramount ME telescope mount was purchased from Software Bisque. The intent is to interchange several different optical systems on this mount.

Both of these mounts now sit on heavy welded piers constructed by a local welder. The piers are made of 10" diameter steel pipe with 1/2" (1.25 cm) walls, which are filled with ground-up slag from an old copper mine; they each weigh an estimated 800 lb (360 kg).

Somewhere along the line, during the construction, the 40-acre (16 hectare) property was enclosed by a barb-wire fence and a pair of 16-foot (5 meter) gates. For those who remember (you know who you are): building a mile of fence in the desert is a lot easier than building any length of fence in the Wisconsin woods!

The roof is now motorized; it rolls with the aid of a 10-hp reversible electric motor. That drives a gearing system that pulls a roller chain that is attached to the roof; the roof carries limit switches to tell the motor when to stop in each direction. All of this mechanism is located inside the building, so there is nothing external exposed to the elements.

The installation was quite a process -- we spent 14 straight hours on a July afternoon in 2003 doing the job with an electrician, a welder, and two helpers. We weren't ready to test until after dark, and, of course, the roof stalled halfway open. This being the middle of the monsoon season, it then, of course, started to rain. So we spent a half-hour, with rain coming into the open building, adjusting the roof mechanism and finally getting the roof to close. The rain promptly stopped, so we gave the roof a final full-on open/close test and declared victory.

The unique thing about the rolling roof is that there are electrical lines in the roof for lighting and for powering the hoist that moves heavy gear between the observing floor and the basement. The electrification is done with the aid of an Igus E-Chain, essentially a large plastic roller chain that is hollow inside; two electrical cables run inside the chain, which pays out as the roof rolls off the building and retracts as the roof rolls closed.

A Tough-Shed was purchased to serve as a wellhouse; it also houses the transfer switch and breaker panel for a Generac Guardian generator. As the years go by, power outages seem to be less frequent than they used to be, but the generator is there so the roof can be closed even if the approaching thunderstorm knocks out the utility company power.

A heat pump was installed for climate control. Left to its own devices, the winter temperature in the basement is 54 degrees F (12 C). The summer temperature is normally 81 degrees F (27 C), though it can hit 82 during hot spells. So the heat pump doesn't have a hugely difficult task, though it works pretty hard during the winter for the first couple of days after I arrive -- it has to heat everything in the basement, including the concrete block walls, to around 70 degrees F (21 C). Once there, it maintains that temperature pretty easily.

The thermostat for this setup communicates with the heat pump controls over a 3-wire digital serial bus. There's an RS-232 computer serial-port interface wired into the setup, so I could control the heat pump over the Internet with a bit of software work, if necessary.

After having a difficult time carrying the dishwasher down the stairs, we quickly decided that this plan was Just Not Working Well, especially since that was the lightest and smallest unit. So I called in the boom crane that served us so well during the building construction. The rolloff roof came in handy -- we rolled it back, picked up the appliances, and lowered them down the stairwell to the basement.

This same procedure worked out well for the 2,500 lb (1150 kg) of metal library shelving that holds the observatory's book and magazine collection. I had it all delivered by motor freight directly to the business that had the boom crane; they brought it out and delivered it directly to the basement floor.

The observatory basement has a rack which holds the computers and network gear; one of those computers serves the BRO web site and the blog you're reading now. There is a gigabit fiber-optic cable running upstairs to the observing level; more network gear up there connects the telescope mounts and CCD cameras to the computer in the basement that drives them. This means that the scopes can be operated from the climate-controlled basement with the lights on and the refrigerator within handy reach! (This has vastly increased the hours-of-use of the scopes ...)

After designing some adapters and making the acquaintance of a couple of good machinists, cameras can now be attached to the telescopes. Some images have been taken, and the results look good.

Slowly but surely, activity at BRO is shifting from the manufacturing side to the operational side.

Posted by terry | Permanent Link | Categories: Historical entry